Standing seam roof panel roll forming machine

Introduction
  
 Standing Seam Roll Forming Machine Line, standing seam machine, standing seam roof machine
standing seam roll forming machine is kind of metal roof roll forming machine for steel roof. It used hidden joint type for installation of the panel. The standing seam machine has several typical roll forming profiles as follows. The standing seam roll formed profiles as the usually used metal roofs are widely welcomed by the customers. Standing seam roof roll forming machine line is provided with a biting or seaming machine for the installation of the roll formed standing seam roof panel.  The main chractoristics of the standing seam machine is as follows:
Main Parameter of the standing seam machine :
1) Steel Material: Q235,
2) thickness of material: 0.4-0.8mm3) Feeding Width Max: 610mm
4) Capacity of Decoiler: 5000 kg
5) Inner Diameter of the Coiler: 500-600mm
6) Outer Diameter of the Coiler: 1800mm
7) Forming steps: 15 steps
8) Driving System: Chain Transmission
9) Power of main motor: 5.5kw
,3phases, 415V, 50Hz
10) Reducer: Cycloid Pin
11) Power of Hydraulic cutting Machine: 3kw
12) Forming Speed Max: 15m/min
13) Dimension (L*W*H) and Layout:
Manual Decoiler: 1.1m*1.8m*1.2m
Main Machine: 7m*1.5m*1.3m
Runout Table: 4m*0.6m*0.8m
Main Configuration
SR.
Main Configuration
Q’ty
Description
1
Manual Decoiler
1
Manual Expansion, 5T Capacity
2
Main Forming Set
1
Chain Transmission, Motor, Green
3
Cutter
1
Hydraulic, PLC Control
4
Controller
1
PLC, Encoder, Touch Screen, Transducer,
5
Hydraulic System
1
PLC control
6
Runout TAble
1
simple
7
Electric components
1 set
Breaker, contactor, limit switch, Relay
8
Guard Cover
1
For the Chain, Yellow
9
Seaming machine
1
To joint the panels for installationi
Process and Features
Decoiler — Guiding —Roll Forming — Encoder —Hydraulic Cutter — run out table
process of the standing seam roll forming machine
1. This M/C adopts inner-expansion manual decoiler. The diameter can be adjusted through the adjusting bolt according to the coil’s inner diameter. The operation is quite easy. The decoiling speed is to the main machine’s forming speed.
2. The main frame is structured by welding entire T shape steel. The side stands are welded on the frame, and to clear the stress by vibration in order to maintain the rigidity and stability of the machine.
3. The forming rollers are made of GCr15 bearing steel through a series of heat treatment such as forging, distressing anneal, high frequency hardening(the degreed is 8-10mm), backfiring, phosphorization etc. The surface of the rollers can reach the rigidity of HRC58-62. All the forming rollers are process on CNC lathe, by which the accuracy can be granteed.
4. The main shaft is made of 40Cr advanced alloy steel after a series of heat treatment such as high frequency hardening, quenching and tempering etc and processed on lathe, burnishing the surface, wire cutting the channel to make it high accuracy and large capacity.
5. Cut to length is the last process of this machine line. It cuts accurately to any length you set on the PLC. The cutter consists of Hydraulic diver, profiled blade and cutter frame. The blade is made from Cr12 cold punching steel after strict process. It adopts 45 degree staggering cutting. This costs no waste and can hold the cutting profile a good shape. And this cutting is of high accuracy.
6. The machine adopts Mitsubishi FXIS series industrial PLC, Mitsubishi GOT-F series touch screen, Panasonic VF series Transducer and Omron encoder. The entire electric components are of good stability and long life.
The Joint methord and profiles for standing seam roll forming machines:


standing seam roll forming profiles
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